Hongsen Fertigungsbasis und Gießereiproduktion

Fertigungsbasis Shijiazhuang seit 2002

Grauguss- und Sphärogussfertigung für OEM-Einkäufer

Zeichnungsbasierte OEM-Gussteile für Landmaschinen, Industrieanlagen, Automatisierung, Pumpen, Ventile, Motorgehäuse und Maschinenbaustrukturen.

Gussverfahren, Bearbeitung, Prüfung, Oberflächenbehandlung und Exportverpackung werden für Lieferantenprüfung und RFQ-Bewertung koordiniert.

Seit 2002200.000 m2 Fertigungsbasis800+ Mitarbeiter300.000 t JahreskapazitätISO 9001 / ISO 14001

RFQ Fit Summary

Where Hongsen Fits In OEM Metal Casting Projects

Hongsen is a fit for drawing-based OEM metal casting projects that need casting-route review, machining, inspection, and export coordination, not catalog-ready spot parts.

Best-fit projects

Pump and valve castings, motor housings, machine-tool structural castings, pulleys, transmission parts, wear parts, and industrial equipment castings.

RFQ starting point

Buyers can start with a 2D drawing, 3D model, sample photos, quantity, material direction, and machining or inspection notes.

Recommended path

Buyers with drawings should use the upload page; buyers comparing suppliers should review manufacturing capability and quality control first.

Managementsysteme

Managementzertifikate und Unternehmensnachweise

Werksgröße, zertifizierte Systeme, Gussressourcen und Projektreaktion.

Since 2002

Long-term manufacturing and foundry development

800+

Personnel supporting smelting, casting and machining

200,000 m2

Manufacturing base area

300,000 Tons

Annual foundry output capacity across core metal casting programs

ISO 9001 / ISO 14001 / ISO 45001

IATF 16949 / GJB 9001C

High-Tech Enterprise / AAA enterprise credit

Green casting demonstration and Top 100 / Top 60 industry recognitions

Management Certifications And Company CredentialsOpen Clear Image

Management Certifications

Management Certifications And Company Credentials

Manufacturing Base Overview

Built On Real Smelting and Casting Resources

The company operates a large metal casting base in Shijiazhuang with smelting, multiple casting workshops, machining, inspection, and export coordination.

Shijiazhuang, Hebei, ChinaZeichnungsbasierte OEM-Gussprojekte

Zertifizierung

Smelting and Casting Base

The manufacturing system includes gray iron, ductile iron, cast steel, wear-resistant grades and precision casting resources.

Zertifizierung

Multiple Workshops

Five large casting workshops, three machining workshops, and multiple process lines support different cast-part structures and production programs.

Zertifizierung

Certified Management

Management systems include ISO9001, IATF16949, ISO45001, ISO14001 and GJB9001C.

Zertifizierung

OEM and Export Supply

Technical review, stable production and coordinated export delivery support industrial buyers.

Fast Drawing Review

Upload Your Drawing To Clarify Material, Process, And Quotation Direction

If you already have a 2D/3D drawing, sample photos, or key technical requirements, you can send them first. Hongsen will review the application context, material needs, quantity, and machining scope so the project can move faster into quotation and sampling discussion.

Initial Review Feedback Within 24 Hours

Once the drawing arrives, we first confirm whether the package is complete enough to begin the review and reply with practical next-step guidance.

  • Check whether the drawing package is complete enough to review
  • Reply with initial technical guidance
  • Support faster quotation follow-up

What You Receive First

We explain what information is already sufficient, what may still need to be added, and what the initial technical view looks like.

  • Material direction suggestion
  • Casting feasibility review
  • Machining and inspection focus

Projects That Fit This Step

This works well for projects that already have drawings, samples, or defined technical requirements and now need a casting supplier for review and follow-up.

  • 2D or 3D drawing available
  • Sample or key dimensions available
  • Need casting plus machining support

Material Directions

Metal Casting Materials We Commonly Support

Different metal grades are selected according to strength, machinability, wear resistance, corrosion exposure, structure and application requirements. The list below shows common material directions discussed in OEM casting RFQs.

Werkstoffrichtung

Grey Iron Castings

A practical solution for machine structures, housings, pump bodies and general industrial components that benefit from vibration damping and castability.

Common in pump components, machine beds, housings and covers.

Werkstoffrichtung

Ductile Iron Castings

Used when higher strength, impact resistance and better elongation are needed for loaded or pressure-bearing cast parts.

Suitable for valve bodies, gearbox housings, brackets and automotive parts.

Werkstoffrichtung

Cast Steel Castings

A suitable direction when the part needs stronger structural performance, tougher service behavior, or a steel-based specification tied to impact or load conditions.

Often considered for structural brackets, pressure-related parts, heavier housings and demanding industrial components.

Werkstoffrichtung

Wear-resistant Iron Castings

Designed for abrasive working conditions where service life and surface durability are critical to plant uptime.

Applied in liners, wear plates, crushing and conveying components.

Werkstoffrichtung

High Chromium Iron Castings

Chosen for demanding wear environments requiring elevated hardness and stable performance in mineral or slurry systems.

Used for impellers, wear sleeves, inserts and high-abrasion parts.

Werkstoffrichtung

Machined Metal Castings

Castings supplied with machining coordination for tighter fits, ready-to-assemble interfaces and controlled dimensional requirements.

Ideal for OEM projects requiring casting plus finish machining delivery.

OEM-Gussteile

Riemenscheiben, Motorgehäuse und Industriegussteile

Reale Guss- und Bearbeitungsbeispiele für Antriebe, Motoren, Pumpen, Armaturen, Werkzeugmaschinen und Anlagen.

Pulley Models 88-1215 / 326-01022S

Pulley Models 88-1215 / 326-01022S

SPB150-2 / SPB180-2 Pulley Models

SPB150-2 / SPB180-2 Pulley Models

Y2 Motor Housing Series

Y2 Motor Housing Series

IP23 / hm2 Motor Series

IP23 / hm2 Motor Series

Pump, Valve & Coupling Family Board

Pump, Valve & Coupling Family Board

Flywheel Shell

Flywheel Shell

Large Piece Series Overview

Large Piece Series Overview

Large Machine Base Casting

Large Machine Base Casting

Product Families

Typical Metal Casting Product Families

Beyond material and process capability, buyers usually want to know what kinds of parts the factory actually supports in long-term OEM supply. These product groups reflect that practical scope.

Pump Bodies, Covers, And Flow-Path Castings

Pump Bodies, Covers, And Flow-Path Castings

Pump bodies and end coversHousings and support parts
Valve Bodies, Covers, And Connecting Structures

Valve Bodies, Covers, And Connecting Structures

Valve bodies and coversPressure-bearing structures
Agricultural And Industrial Equipment Parts

Agricultural And Industrial Equipment Parts

Agricultural machinery partsEquipment brackets and housings
Wear Parts And High-Chromium Iron Components

Wear Parts And High-Chromium Iron Components

Wear plates and linersHigh-chromium cast iron parts

Browse Paths

Product Projects And RFQ Resources

Review pump, valve, housing, and other casting programs together with the technical information needed before drawing review.

Start With Pump Bodies, Covers, And Flow-Path Housings
Pump Projects

Start With Pump Bodies, Covers, And Flow-Path Housings

Useful for buyers sourcing pump-related OEM castings and comparing pressure structure, machining faces, and batch-supply logic.

View Pump Project Page
Start With Valve Bodies, Covers, And Pressure Structures
Valve Projects

Start With Valve Bodies, Covers, And Pressure Structures

Useful when sealing faces, flange connections, pressure-bearing sections, and inspection expectations matter most.

View Valve Project Page
Start With Housings, Casings, And Assembly Datums
Gearbox Housing

Start With Housings, Casings, And Assembly Datums

Useful for gearbox, reducer, and structural housing programs where rigidity, bore systems, and machining coordination matter together.

View Housing Project Page
Not Ready To Send Yet? Start With The RFQ File Checklist
RFQ Preparation

Not Ready To Send Yet? Start With The RFQ File Checklist

Useful for buyers who still need to organize drawings, service conditions, quantity, or machining notes before the first review.

View RFQ File Checklist

Factory Visuals

Production Scenes Behind the Quotation Process

Factory images, real workshop, casting, and machining activity.

Molten metal pouring scene in the foundry

Fertigungsnachweis

Molten Metal and Pouring

Foundry scene for custom metal casting projects.

Lost foam casting workshop

Fertigungsnachweis

Lost Foam Workshop

Lost foam workshop for different structures and batch programs.

Gantry machining center used after casting

Fertigungsnachweis

Machining Coordination

Machining support for dimensional processing and coordinated delivery.

Große Metall-3D-Druckanlage in der Hongsen-Werkstatt

Engineering Support

Großformatiger Metall-3D-Druck zur Unterstützung der Gussauslegung

Guss bleibt der Kern. Additive Unterstützung hilft, wenn Geometrie, Prototypenprüfung oder frühe Validierung wichtig werden.

Komplexe Geometrie vor der Prozesswahl besprechen

Prototypen- und Pilotlos-Prüfung unterstützen

Bearbeitungs-, Verformungs- und Prüfrisiken früher erkennen

Mit Gussroute und CNC-Nachbearbeitung verbinden

Für OEM-Gussprojekte als technische Unterstützung, nicht als Ersatz für die Gussprüfung.

Casting Lines

Multiple Casting Lines for Different Cast Part Requirements

Hongsen operates multiple short-route casting lines together with a supporting CNC machining workshop. Based on your drawing, weight, structure, quantity, and quality requirements, we help evaluate a suitable route before quotation.

Lost Foam Casting Line

Gießlinie

Lost Foam Casting Line

Line Overview

This automatic lost foam line is used for short-route production of more integrated castings with cavity-rich geometry and stable repeat manufacture.

Best Fit Parts

A strong fit for motor housings, automotive cast components, and fan-related parts that need integrated geometry and repeatable molding logic.

Size And Batch Profile

Works well for medium-size programs that need process continuity, geometry flexibility, and downstream CNC machining support.

Typical Applications

Main output includes motor housings, automotive parts, and fan components, with machining and inspection coordinated after casting.

Supports more integrated geometry and internal cavity layouts

Well aligned with repeat production of industrial housing-type components

Can move into the CNC machining workshop for follow-up finishing and dimensional control

Fertigung ansehen
Large Lost Foam Casting Line

Gießlinie

Large Lost Foam Casting Line

Line Overview

This larger lost foam route is organized for medium-size machine tool castings and structural parts below about 5 tons.

Best Fit Parts

A good fit for small-to-medium machine tool castings, base structures, and larger industrial parts that still need more integrated foam-pattern geometry.

Size And Batch Profile

Typically used for medium-size large-part programs where handling, mold stability, and machining coordination all matter together.

Typical Applications

Mainly used for machine tool castings under 5 tons and similar structural projects that later move into large-part machining.

Supports larger-section machine structures without moving into ultra-heavy casting territory

Useful for machine bases and gantry-style industrial projects

Connects naturally with large CNC machining and inspection follow-up

Fertigung ansehen
Resin Sand Casting Line

Gießlinie

Resin Sand Casting Line

Line Overview

The resin sand line supports medium and larger industrial castings where structural stability, machining allowance, and broader geometry coverage are all important.

Best Fit Parts

A strong route for machinery parts, large gantry machine castings, Haas machine-related castings, and general industrial structural components.

Size And Batch Profile

Works across mixed batch sizes, repeat OEM programs, and heavier sections that still need adaptable mold control and stable finishing allowance.

Typical Applications

Frequently used for machinery parts, gantry machine castings, machine tool structures, and broader industrial equipment castings.

Flexible across product families from general machinery to larger machine-tool structures

Suitable when castings later require broader CNC machining coverage

Supports stable process control for export-oriented OEM industrial programs

Fertigung ansehen
Coated Sand Casting Line

Gießlinie

Coated Sand Casting Line

Line Overview

This coated sand line is aimed at precision-oriented production of smaller and medium-sized castings with cleaner surfaces and stable repeat dimensions.

Best Fit Parts

A practical fit for automotive parts and other precision castings where cleaner profile control helps the later machining and assembly stages.

Size And Batch Profile

More suitable for repeated batch production of smaller castings where dimensional consistency matters from batch to batch.

Typical Applications

Main output includes automotive components and other precision castings that benefit from cleaner profile definition and repeatability.

Supports better surface quality and cleaner casting outline on smaller parts

Suitable for repeated OEM production with more stable dimensions

Works well when the next step is CNC machining or tighter assembly control

Fertigung ansehen
Iron-based Coated Sand Casting Line

Gießlinie

Iron-based Coated Sand Casting Line

Line Overview

This intelligent clay-sand route combines horizontal and vertical molding lines for repeat industrial parts that need efficiency together with dimensional stability.

Best Fit Parts

A strong choice for pumps, valves, coupling sleeves, motor parts, and precision machine-related castings that run as repeat OEM programs.

Size And Batch Profile

Best suited to repeat orders and medium-to-higher volume programs where molding efficiency and stable output matter together.

Typical Applications

Mainly used for pump parts, valve parts, coupling sleeves, motor castings, and precision machinery components.

Combines repeatable molding efficiency with stable dimensional behavior

Well suited to industrial OEM parts that later enter CNC machining

Supports longer-running supply programs with better output consistency

Fertigung ansehen
Precision Casting Line

Gießlinie

Precision Casting Line

Line Overview

Suitable for small and medium castings with complex shapes and higher dimensional requirements.

Best Fit Parts

Smaller complex castings, detailed geometry parts, and components where tighter dimensional expectations support assembly or machining precision.

Size And Batch Profile

Typically chosen for smaller parts, more detailed profiles, and programs that prioritize shape control over very large casting size.

Typical Applications

Useful for more intricate cast parts requiring stable batch production needs.

Accommodates smaller geometries with more detailed form

Suitable for projects with tighter dimensional expectations

Suitable for stable repeat manufacturing of complex shapes

Fertigung ansehen

Drawing-Based Manufacturing

From Drawing to Finished Metal Casting

Send us your 2D drawing, 3D model, sample photos or technical specifications. We review the material direction, process route, machining, inspection and delivery requirements, then coordinate production and export delivery.

1

Send Drawing

Share 2D drawings, 3D files, sample photos and target requirements for review.

2

Material & Process Review

We evaluate material direction, process route, wall thickness, machining needs and batch fit.

3

Tooling / Pattern

Pattern and tooling planning is arranged to match the chosen casting process.

4

Casting Production

Melting, molding and controlled foundry production follow the part program.

5

Machining & Surface Treatment

Machining and downstream finishing are coordinated according to the drawing and specification.

6

Inspection & Export Delivery

Final inspection, packing protection and export delivery support complete the order flow.

Industries

Industries We Serve

Supply experience covers industrial valves, machine tools, automotive, large engineering vehicles, robotics, wind power, rail transit and other equipment sectors where metal castings are tied directly to end-use performance.

OEM-Branche

Pump & Valve

Bodies, housings, impeller-related parts and valve components requiring stable casting process control.

OEM-Branche

Gearbox & Reducer

Transmission housings, covers and structural parts with machining interfaces and assembly requirements.

OEM-Branche

Agricultural Machinery

Field equipment castings balancing durability, repeat production and application-specific geometry.

OEM-Branche

Automotive

Selected cast components for OEM and industrial vehicle systems requiring controlled production discipline.

OEM-Branche

Machine Tool

Beds, bases, frames and machine structures where damping, rigidity and structural stability are valuable.

OEM-Branche

Heavy Equipment

Larger structural castings for demanding service conditions and robust industrial assemblies.

OEM-Branche

Wear-resistant Parts

Abrasive-duty cast components for service environments that call for harder, longer-life materials.

Projektbeispiele

Typische Gussprogramme für industrielle OEM-Projekte

Beispiele für Bauteilgruppen, bei denen Werkstoff, Gießverfahren, Bearbeitung und Prüfung gemeinsam abgestimmt werden.

Referenz für Pumpen- und Armaturengussteile
Pumpen und Armaturen

Pumpengehäuse, Deckel und strömungsführende Gussteile

Bei zeichnungsgebundenen Pumpen- und Armaturenteilen werden Werkstoff, Bearbeitungszugaben und ein passendes Gießverfahren gemeinsam geprüft.

Grau- oder Sphäroguss je nach Druck, Steifigkeit und Bearbeitungsbedarf

Gehäuse, Deckel, strömungsführende Bauteile und Armaturenstrukturen

Abstimmung von Guss, Bearbeitung, Prüfung und Exportverpackung

Referenz für große Maschinenbett-Gussteile
Werkzeugmaschinen

Maschinenbetten und große Strukturteile aus Grauguss

Bei Maschinenstrukturen stehen schwere Querschnitte, Steifigkeit, Verformung und die Bearbeitung kritischer Anschlussflächen im Mittelpunkt.

Prüfung von Großteil-Lost-Foam- und Furanharzsand-Verfahren

Geeignet für Betten, Sockel, Rahmen und Portalstrukturen

Bearbeitungsabstimmung für Montage- und Ausrichtflächen

Referenz für verschleißbeständige Gussteile
Verschleißteile

Verschleißbeständige Gussteile für abrasive Einsatzbedingungen

Für abrasive Medien oder Stoßbelastung müssen Werkstoffrichtung, Härteziel, Bauteilgeometrie und Prüfanforderungen vor dem Angebot geklärt werden.

Bewertung von verschleißbeständigem Eisen oder hochchromhaltigen Werkstoffen

Typische Anwendungen sind Auskleidungen, Buchsen und hochbelastete Bauteile

Prüfschwerpunkte können Härte, Gefüge und Endmaße umfassen

Projektbasis

Ausgewählte Kunden- und Anwendungsrichtungen

Erfahrungsfelder in Werkzeugmaschinen, Motoren, Riemenscheiben, Pumpen, Armaturen, Fahrzeugteilen und Industrieausrüstung.

Übersicht der von Hongsen unterstützten Exportmärkte

Unterstützung für Exportprojekte

Projekterfahrung in Europa, Amerika, dem Nahen Osten und weiteren Beschaffungsmärkten.

USA

Haas Automation, USA

Werkzeugmaschinen und große Strukturteile.

Tschechien

FERMAT, Tschechien

Europäische Werkzeugmaschinen und große Strukturteile.

Taiwan, China

YOU JI, Taiwan

Gussteile für Werkzeugmaschinen und Industrieausrüstung.

China

Genertec

Industrieausrüstung und strukturierte OEM-Gussprojekte.

Armaturen

Yuanda Valve Group

Projekte für Industriearmaturen.

Motorsysteme

Wolong Electric Group

Motor- und Antriebssysteme.

Pumpenausrüstung

CNP

Pumpen- und Gehäuseprojekte.

Werkzeugmaschinen

Taizhou Eastern CNC

Strukturteile für Werkzeugmaschinen.

CNC-Ausrüstung

Guangdong Sanjie CNC

Sockelgussteile für CNC-Anlagen.

Automotive

Baoding Weide Automotive Castings

Zulieferteile für Fahrzeuganwendungen.

Industriemaschinen

Hebei Electric Motor

Komponenten für Industriemaschinen.

Industriefertigung

CATL

Projekte im industriellen Fertigungsumfeld.

Ausgewählte Kunden- und Projektrichtungen als Referenz.

Quality

Quality Control for Metal Casting Projects

Quality control covers composition analysis, mechanical property verification, hardness, metallography, dimensional checks, machining review and final packing inspection.

Material confirmation and charge traceability

Chemical composition analysis

Mechanical properties verification

Hardness testing

Metallographic inspection

Dimensional inspection

Machining inspection

Packing inspection before shipment

Fachwissen

Technische Beiträge und Projektmeldungen

Praxiswissen zu Werkstoffen, Gussverfahren, Bearbeitung, Qualität und OEM-Beschaffung.

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Buyer FAQ

RFQ Questions Overseas OEM Buyers Usually Ask

These answers cover the practical checks buyers usually make before sending drawings, confirming material direction, or moving toward a trial order.

Can you quote with only a 2D drawing?

Yes. A 2D drawing is often enough for an initial process review and rough quotation. A 3D model helps shorten evaluation time when the structure is complex or machining and wall-thickness checks are critical.

Do you supply drawing-based castings in different metal materials?

Yes. Hongsen supports drawing-based custom metal casting projects and recommends suitable casting routes according to part geometry, material requirements, production volume, machining needs, and delivery expectations.

What information should be included in an RFQ?

The most useful starting package is the drawing, material grade, quantity, annual demand, machining scope, inspection requirements, and target delivery timing. If the full package is not ready yet, application details and sample photos can still be used for review.

Can you support machining and inspection after casting?

Yes. Hongsen can coordinate casting, machining, inspection, packing, and export delivery for OEM buyers that need a complete manufacturing package.

RFQ-Prüfung

Have a Metal Casting Drawing?

Upload your drawing, material grade, quantity and machining requirements. We will review the part structure, material direction, casting route and production feasibility before quotation.

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